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a Log Home in the Hill Country

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Build a Really Big Lithium Ion Solar Battery: The Box

Roy Creek Ranch Posted on October 19, 2023 by JimSeptember 12, 2025
photo of the Completed lithium ion solar battery box ready for finish

The first step in building a really big lithium ion solar battery is the enclosure. At a minimum, it will hold 64 of the LiFePo4 cells and support their weight; about 325 lbs. It also occurred to me having some mobility would be nice.

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Posted in Projects | Tagged solar

Build a Really Big Lithium Ion Solar Battery

Roy Creek Ranch Posted on August 30, 2023 by JimSeptember 12, 2025
photo of the Really Big Lithium Ion Battery Box

The next upgrade for our Solar Power System was a Really Big Lithium Ion Battery (RBB). When we first installed the system in 2020, I didn’t have a cost-effective solution for Lithium Ion (LiFePo4 chemistry). That came later with the acquisition of a lot of LiFePo4 cells. Since then, I’ve built two small batteries to get used to the technology; one as a portable solar generator, and a slightly larger one to power the ham shack. With those under my belt, it’s time to tackle a 48-volt battery to replace the existing lead acid batteries.

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Posted in Projects | Tagged 16s, 48 volt, battery, battery management system, bms, howto, lithium ion, off-grid, radiob, solar, storage

Add Solar Powered HVAC to Your Home

Roy Creek Ranch Posted on August 13, 2023 by JimSeptember 12, 2025
photo showing the mini split head temperature

One of the dreams here at Roy Creek Ranch has been to add Solar powered heating and cooling (HVAC). We’re now producing substantial power from our solar array, and it would be nice to use that power as much as possible. Also, for those times when the grid fails, some heating and cooling will keep us more comfortable and maybe even a little safer in extreme weather.

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Posted in Projects | Tagged Carrier, DIY, howto, HVAC, kill-a-watt, Midea, mini split, solar

Build A Great VPO – Part 3: Amp Repair

Roy Creek Ranch Posted on August 11, 2023 by JimSeptember 12, 2025
photo of the Amplifier, ready for servicing

Just before disassembling the Thomas Transistor organ to create a VPO, I tried turning it on for one last listen. I wanted to sample a few of the basic sounds for later use building a sample set or synthesizer patches. It hadn’t been used for quite some time, though I had no reason to suspect it wouldn’t work. Within a second or two of powering the organ, there was a loud pop, followed by a very loud hum. Time to get it on the bench!

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Posted in Projects | Tagged amp, amplifier, build, capacitor, DIY, electrolytic, esr, howto, MIDI, music, organ, pipe, re-cap, recap, theater, thomas, transistor, tube, vacuum, variac, virtual, vpo, wb0mmc

Build A Great VPO — Part 2 : Salvage and Move

Roy Creek Ranch Posted on August 8, 2023 by JimSeptember 12, 2025
photo of the organ In place with new pedals

we talked about converting a Thomas Transistor Organ into a great Virtual Pipe Organ (VPO). This early 1960’s era electronic organ has good bones, but not worth restoring to its original condition. We can salvage some key components however. In this post, we begin with disassembly. Besides removing the parts we’re not going to use, it will also make the cabinet lighter. This is important since the organ must move to the second floor our home to make way for a remodel. with disassembly. Besides removing the parts we’re not going to use, it will also make the cabinet lighter. This is important since the organ must move to the second floor our home to make way for wood stove.

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Posted in Projects | Tagged ago, american, build, DIY, guild, howto, jensen, leslie, music, organ, organists, pipe, speaker, thomas, transistor, virtual, vpo, wb0mmc

Build a Handy 12-Volt Solar Generator with LiFePo4 Batteries

Roy Creek Ranch Posted on July 23, 2023 by JimSeptember 12, 2025
photo of the completed solar generator

Previously, I wrote about Upgrading a Solar Power System and mentioned a cache of new Lithium Iron Phosphate (LiFePo4) cells. The “ThunderSky Winston” cells had come from a Segway repair operation and were new. A little looking around the ‘net revealed they were still available from GWL Group. With a capacity of 60 Amp Hours (AH) and nominal voltage of 3.3 volts, they looked useful for building a 12-volt Solar Generator.

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Posted in Projects | Tagged battery, bms, build, bus bar, charge, controller, DIY, generator, howto, inverter, iron, lifepo, lithium, management, phosphate, radiob, solar, storage, system, wb0mmc

Build a Great Virtual Pipe Organ

Roy Creek Ranch Posted on July 5, 2023 by JimFebruary 14, 2026
photo of the Thomas Transistor Organ. Virtual Pipe Organ candidate

When I was about 10 years old, I went to an Italian restaurant in Louisville Colorado for dinner with my Dad. While I don’t remember much about the food, I certainly remember the restaurant because it had a Pipe Organ. The organ was behind glass windows on one side of the dining room, and a famous organist of the era, Dick Hull, played it while everyone enjoyed their meal. That was the beginning of my Virtual Pipe Organ project.

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Posted in Projects | Tagged music, organ, pipe, virtual, vpo

Solar Power Eases A Bad Ice Storm

Roy Creek Ranch Posted on February 14, 2023 by JimFebruary 14, 2026
photo of 5 Kilowatt Solar Array with ice

The Solar Power Resilience Project at Roy Creek Ranch Over several years, we’ve built and expanded a multi-system solar installation at Roy Creek Ranch. In particular, a recent upgrade to the battery and inverter system significantly improved our resilience during … Continue reading →

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Posted in Projects | Tagged charge controller, controller, DIY, electric kettle, hill country, kilowatt, kilowatt-hours, kWh, off-grid, panel, solar, space heater, storage, tankless, toaster oven, update, water heater, wood stove

How to Upgrade a Solar Power System

Roy Creek Ranch Posted on February 13, 2022 by JimSeptember 12, 2025
photo of the "New" solar panels and mount

Upgrading a Solar Power System It was time to upgrade the solar power system installed for the shop almost two years ago. I’ve been happy with original system, but it needed expansion as soon as funding permitted. I also wanted … Continue reading →

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Posted in Projects | Tagged charge, controller, DIY, how to, howto, inverter, kilowatt-hours, mppt, panel, solar, victron, wb0mmc

How to Pour a Concrete Slab for your Shop

Roy Creek Ranch Posted on August 1, 2020 by JimSeptember 12, 2025
photo of The New Shop with Concrete Floor

The shop here at the ranch was built in 2000. I got lots of work done there, but by 2011, two things were clear: the wooden exterior doors were in dire need of replacement and it would be nice to have a covered outdoor space to keep sawdust out of the shop. I installed new pre-hung metal doors and with the help of a neighbor, added a 20-foot extension that year — complete with a metal roof. There just wasn’t a concrete slab.

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Posted in Projects | Tagged build, concrete, contractor, extension, finishing, Genesis Enterprises, Hopson Builders, pouring, shop, wb0mmc, woodworking

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